One of the first steps was to disassemble the kingpin knuckles. After some talking with a few friends, I heard that TeraFlex Mfg has pretty decent pricing on axle building.Īfter a few calls, I headed up to TeraFlex with my Dana 60 HP center & kingpin knuckles. I've had a set of Dodge kingpin knuckles for over 2 years and found a Ford high-pinion Dana 60 center-section on the internet. I have been gathering parts to assemble my own custom Dana 60 front axle at some point. The whole thing is pretty complex, I wondered if it was even possible to do in my garage!? I've narrowed a Dana 44 once, but that is nothing compared to pressing out old tubes, pressing in new ones, getting the caster correct and then making the whole thing come out to the correct width! Understanding all the ins and outs of building a custom-width Dana 60 has always been a curiosity of mine. If you're like me, you've probably wondered what it takes to build a custom Dana 60 front axle for your rig.
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